If this happen, your hu*****and would have to wait here until October in order to file his 485. Technically, he will be out of status once your 485 is approved by September.
Personally I don't think it matters if your hu*****and is inside US as H4 holder if your 485 is approved. He should be allowed to be out of status briefly like less than 180 days, and it's not your fault.
Usually people wouldn't have this problem but now it's unique in immigration history.
Due to the July VB revision, you might be "allocated" a visa number and get 485 approval within 3 months, meanwhile your hu*****and is not eligible to file.
The following is based on the scenario that your 485 is NOT approved before October, 07
請問:
1.等不到返美證批準即回國, 是否不影響下次在國內向美使館申請H-4簽證?
no. but he's not eligible to apply h4 if your 485 is approved when he's in china.
2.雖然下次仍以H-4 返美,是否不影響他的I-485 pending身份,也就是雖然以 H-4 返美,I-485申請仍然有效? 聽說H-1不受影響,是否H-4也不受影響?
his pending 485 will be good if he leaves and enters US on H4. However, he might have trouble if his own 485 is approved before his entry to US. Because the cumtom inspector could see his GC approval when he shows his H4 visa, it might be a good idea for you to send the approval notice to him before he leaves for US.